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本機(jī)屬于一種中型花籃式壓片機(jī),適用于制藥、化工、食品、電子、燃料等工業(yè)把顆粒狀原料壓制成片狀或塊狀制劑。
花籃式壓片機(jī)是一種小型、花籃式連續(xù)自動壓片機(jī)。它是藥化工、食品、電子等工業(yè)部門處理顆粒狀原料壓成片或沖劑的必須設(shè)備之一。它適用于小批生產(chǎn)、實驗室、醫(yī)院等部門壓制藥片、觸煤、糖片、鈣片、咖啡片、粉未治金、電子原件和各種農(nóng)業(yè)化肥片劑等。它可壓制各種異型、環(huán)形片劑,并可壓制雙面刻有商標(biāo)、文字及簡單圖形的片劑。
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Basket type tablet press is a small, basket type continuous automatic tablet machine. It is a medicine chemical industry, food, electronics and other industries processing for pressing granular raw materials into tablets or granules one of necessary equipments. It is suitable for small batch production, laboratory, hospital and other departments to suppress tablets, sugar tablets, touch of coal, calcium, coffee tablet, powder metallurgy, electronic components and a variety of agricultural fertilizer tablet. It can suppress various special-shaped, ringlike tablets, and can suppress the engraved with the trademark double-sided, text and simple graphics tablet.
Basket type tablet machine technical parameters:
The maximum compression pressure: 40/100/100kn
Maximum diameter of tablet: 30/40/50mm
Max filling depth: 25/45/45mm
Annular plate diameter: 22/35/35mm
Annular plate aperture: 5-10/6-14/6-14mm
Annular slice filling depth: 25/45/45mm
Production capacity: 2070/2100/2760 /h
Motor power: 4/3.7/5.5 kw
Dimensions: 685 x 565 x 1610mm
666 x 860 x 1824mm
666 x 860 x 1824mm
Machine weight: 520/620/770kg
Basket type tablet machine details:
One, main application and applicable scope
This machine belongs to a medium-sized basket type tablet machine, applicable to the pharmaceutical, chemical, food, electronic, fuel and other industries to the granular material is pressed into tablet form or flakes.
This function is to suppress all kinds of circular, annular, special-shaped tablets, can suppress the engraved with the trademark double-sided, text and simple graphics tablet.
This machine is suitable for semi solid, wet powder and powder pressing.
Two, structural characteristics
This machine is composed of YD series three-phase asynchronous through a triangle belt and a cylindrical gear, drives the rotation of the spindle, the spindle is provided with a three cam mechanism, the completion of filling, compaction, a three process; each procedure can be adjusted, in order to meet the technical parameters of the request.
In three, the installation and debugging
1, the complete machine installation:
The machine used wire rope strung into the top lifting, can also be used forklift handling, place should the leveling machine.
2, power line installation:
Specification of cable and motor power, voltage and current to adapt. Cable through the master switch or socket plug through a wire tube with a soft cable; cable through the base after the wire coils into the electric box.
The turning of the motor should be consistent with signs ( i.e. from the motor belt wheel outer end to counterclockwise), proofreading before turning belt should be removed, proofreading mounted after the triangle belt, then transported along button to confirm the direction.
In 3, the first cut off the power supply on the machine, remove the hopper feeder 44, 57 and 19 mold platen, will die platen die holes, on the lower punch hole and die wipe clean, then according to the following steps.
( 1) the undershoot undershoot rod pin is inserted into the 21 hole, participate to the roots, then aligning the fuselage gap screw 59;
( 2) the red nail into the upper rod 16 hole, participate to the roots, tighten fastening screws
( 3) the die mount in the die plate 19 holes in the die face, attention must be below the table plane 0~0.05mm, fastening on both sides of the locking screw 42.
(4 ) will die platen mounted on the fuselage, set into the undershoot, turning a large belt pulley 32, the punch into the die hole, should uniform clearance, the upper and lower flexible, without interference and hard friction phenomenon, and then fastening mould plate and the fuselage of the fixing bolt
( 5) mounted on the feeder are removed parts.
In 4, filling depth adjustment
Unscrew the filling adjusting nut on both sides of the locking screw, nut is placed down can increase the depth of fill, after adjustment must tighten fastening screws, note the filling depth shall not exceed 45mm.
In 5, the tablet thickness adjustment
And on the connecting rod of the eccentric shell 05 on the eccentric sleeve 35, a ruler is arranged, the numerical representation on in depth into the mold. Adjusting the first unscrew eccentric casing 05 upper fastening bolt, through conical gear drives the eccentric sleeve to adjust the thickness of 35, after adjustment to the fastening bolt and nut, to prevent loosening.
6, the adjustment
Rotation belt wheel ( clockwise ), so that the lower rises to the highest position, loosen a screw adjusting nut on both sides, by rotating the adjusting nut so that the sheet, lower upper end face and the middle die plain-end, after adjustment, fastening screws on both sides.
In 7, a feeder adjustment
Rotation belt wheel to undershoot on end rises to the highest ( and D flat ), regulation of flexible joint ( before adjusting nut ), the front end of lower edges of the outer diameter near the feed nut, turn the pulley ( must be clockwise ) makes the feeder retreat movement several times still conforming to the requirements.
8, lower lever position adjustment directly influences the quantity of stability. Rotation belt wheel to undershoot decline lowest position, is filling the regulating nut tightly against the body, adjusting nut, so that the lower lever of semicircle head close to filling the regulating nut end face, and on a tight nut.
Four, use and operation
In 1, the machine must be inspected before use if there is a lack of side die, crack, deformation and other quality problems, check the machine the apparatus are in good condition.
2, check whether it meets the requirements of raw grain particles, particles of the fine powder content should not exceed 10%, so as not to affect the performance and service life of the machine.
In 3, before the application of manual rotation of drive pulley or shun inching button pressure test, determine tablet conforms to the requirement, the machine is operating normally, can boot into production.
In 4, the machine is equipped with a reverse inching button, pressing to produce laminated or upper punch sticking closed vehicle and check on progressive die in use, when in use, only allow instantaneous point makes the machine trace inversion, or mechanical damage.
5, use to keep the machine running conditions, such as abnormal sound, that should be down to check, troubleshooting and then use.
Five, the maintenance and protection of
In 1, parts is provided with a cup, can press cup type, respectively, to the lubricating oil or grease. Before starting the all refueling once, in the production of visual bearing temperature rise and operation of add.
2, check whether the operation is flexible and mechanical wear, defects found, timely repair.
3, once after use or production, should be brushing machine for each part of the residual powder; such as stops for a long time, shall die remove, and machine parts all wipe clean, smooth coated with antirust oil.
4, die maintenance: scrub clean, dry coated with antirust oil, is placed in a suitable container, keep clean, prevent the impact and damage.
In six, matters needing attention
In 1, when the power should pay attention to the operation of the machine direction, do not reverse; table free of mechanical damage.
In 2, the machine, the power should be cut off, to avoid injury accidents.
In 3, inverted point operation button only in relief or debugging observation on progressive die when using context, can not arbitrarily use, in order to avoid mechanical damage caused by the accident.
4, machine protective cover, safety cover before use should be arranged properly, can not be removed.
5, die should have no crack, deformation, short edge and other quality problems, substandard products do not use, so as to avoid the machine damage and effect on tablet quality.
6, regulation of parts or troubleshooting, must stop, so as not to cause personal injury.
In 7, the gas, do not allow the oil spill from the outside, so as to avoid material pollution effects on tablet quality.
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