花籃式壓片機(jī)是一種小型、花籃式連續(xù)自動壓片機(jī)。它是藥化工、食品、電子等工業(yè)部門處理顆粒狀原料壓成片或沖劑的必須設(shè)備之一。它適用于小批生產(chǎn)、實驗室、醫(yī)院等部門壓制藥片、觸煤、糖片、鈣片、咖啡片、粉未治金、電子原件和各種農(nóng)業(yè)化肥片劑等。它可壓制各種異型、環(huán)形片劑，并可壓制雙面刻有商標(biāo)、文字及簡單圖形的片劑。
花籃式壓片機(jī)技術(shù)參數(shù)：
zui大壓片壓力：40/100/100kn
zui大壓片直徑：30/40/50mm
zui大充填深度：25/45/45mm
環(huán)形片zui大外徑：22/35/35mm
環(huán)形片孔徑：5-10/6-14/6-14mm
環(huán)形片充填深度：25/45/45mm
生產(chǎn)能力：2070/2100/2760片/h
電動機(jī)功率：4/3.7/5.5千瓦
外形尺寸：685×565×1610mm
666×860×1824mm
666×860×1824mm
機(jī)器重量：520/620/770kg
花籃式壓片機(jī)詳細(xì)介紹:
一、主要用途與適用范圍
本機(jī)屬于一種中型花籃式壓片機(jī)，適用于制藥、化工、食品、電子、燃料等工業(yè)把顆粒狀原料壓制成片狀或塊狀制劑。
本機(jī)能壓制各種圓形、環(huán)形、異形片劑，還能壓制雙面刻有商標(biāo)、文字和簡單圖形的片劑。
本機(jī)不適用于半固體，潮濕粉子和粉末的壓制。 二、結(jié)構(gòu)特征
本機(jī)由YD系列三相異步通過三角皮帶和一級園柱齒輪，帶動主軸旋轉(zhuǎn)，主軸上裝有三種凸輪機(jī)構(gòu)的作用，邊疆完成填充、壓制、出片三個工藝程序；每個程序均可調(diào)節(jié)，以滿足技術(shù)參數(shù)的要求。
三、安裝及調(diào)試
1、整機(jī)安裝：
整機(jī)可用鋼絲繩串入頂部吊運(yùn)，也可用鏟車搬運(yùn)，機(jī)器就位前應(yīng)整機(jī)校平。
2、電源線的安裝：
電纜規(guī)格與電機(jī)功率，電壓和電流相適應(yīng)。電纜通過總開關(guān)經(jīng)電線管或插座插頭用軟電纜連接；電纜通過機(jī)座后的出線圈進(jìn)入電氣箱。
電動機(jī)的轉(zhuǎn)向應(yīng)與指示標(biāo)牌*（即從電動機(jī)上帶輪外端看為逆時針方向旋轉(zhuǎn)），校對轉(zhuǎn)向前應(yīng)將三角皮帶拆下，校對后裝上三角皮帶，再通過順點運(yùn)按鈕確認(rèn)轉(zhuǎn)向的正確性。
3、首先切斷機(jī)器上的電源，拆下料斗44，加料器57和中模臺板19，將中模臺板的?？?，上下沖桿孔和沖?？粮蓛簦缓蟀凑找韵虏襟E進(jìn)行。
（1）首先將下沖釘插入下沖桿21的孔內(nèi)，插足至根部，然后對準(zhǔn)機(jī)身的缺口擰緊螺釘59；
（2）將上沖釘裝入上沖桿16孔內(nèi)，插足至根部，擰緊緊固螺釘
（3）將中模裝入中模臺板19孔內(nèi)，注意中模的端面須低于臺板平面0~0.05mm，緊固兩邊的緊定螺釘42。
（4）將中模臺板裝上機(jī)身，套入下沖，轉(zhuǎn)動大皮帶輪32，使上沖進(jìn)入中模孔內(nèi)，應(yīng)間隙均勻，上下靈活，無干涉和硬摩擦現(xiàn)象，再固緊中模臺板與機(jī)身的固定螺栓
（5）裝上加料器等被拆下的零件。
4、充填深度的調(diào)整
擰松充填調(diào)節(jié)螺母兩側(cè)的緊定螺釘，螺母放置下降即可增加充填深度，調(diào)整后必須擰緊緊固螺釘，注意充填深度不得超過45mm。
5、片劑厚度的調(diào)整
與上沖桿相連接的偏心殼體05上的偏心套35，裝有標(biāo)尺，其數(shù)值表示上沖進(jìn)入中模的深度。調(diào)整進(jìn)先擰松偏心殼體05上面的緊固螺栓，通過錐形齒輪帶動偏心套35即可調(diào)整片厚，調(diào)整后須把螺栓螺母擰緊，防止松動。
6、出片調(diào)整
轉(zhuǎn)動帶輪（順轉(zhuǎn)），使下沖升到zui高位置，擰松出片調(diào)節(jié)螺母兩側(cè)螺釘，旋轉(zhuǎn)出片調(diào)節(jié)螺母，使下沖上端面與中模端面平齊，調(diào)整后，固緊兩側(cè)螺釘。
7、加料器調(diào)整
轉(zhuǎn)動帶輪使下沖上端面上升到zui高（與中模相平）時，調(diào)節(jié)活絡(luò)接頭（調(diào)前應(yīng)先松螺母），使加料器前端面靠近下沖外徑邊緣堅固螺母，再轉(zhuǎn)動帶輪（必須順轉(zhuǎn)）使加料器進(jìn)退運(yùn)動幾次仍符合要求即可。
8、下沖杠桿的位置調(diào)整直接影響填充量的穩(wěn)定性。轉(zhuǎn)動帶輪使下沖下降zui低位置，即是充填調(diào)節(jié)螺母靠緊機(jī)身，調(diào)節(jié)上下螺母，使下沖杠桿的半園頭貼緊充填調(diào)節(jié)螺母上端面，并緊上下螺母即可。
四、使用與操作
1、機(jī)器使用前須檢查沖模是否有缺邊、裂縫、變形等質(zhì)量問題，檢查機(jī)器各裝置是否完好。
2、檢查顆粒原粒是否符合要求，顆粒中的細(xì)粉含量不宜超過10%，以免影響機(jī)器使用性能及壽命。
3、開車前應(yīng)用手轉(zhuǎn)動帶輪或順點動按鈕試壓，確定片劑符合要求，機(jī)器運(yùn)轉(zhuǎn)正常后，方可開機(jī)投入生產(chǎn)。
4、機(jī)器設(shè)有倒車點動按鈕，壓片時產(chǎn)生疊片或上沖粘沖悶車及校核上沖進(jìn)模情況進(jìn)可使用，使用時只允許瞬時點動使機(jī)器微量反轉(zhuǎn)，否則會損壞機(jī)件。
5、使用中要隨時注意機(jī)器的運(yùn)轉(zhuǎn)情況，如有異常聲響，即應(yīng)停機(jī)檢查，排除故障后再使用。
五、維護(hù)與保護(hù)
1、機(jī)件上裝有油杯，可按油杯的類型，分別注以潤滑油或潤滑脂。開機(jī)前應(yīng)全部加油一次，生產(chǎn)中可視軸承溫升和運(yùn)轉(zhuǎn)情況添加。
2、定期檢查機(jī)件是否運(yùn)轉(zhuǎn)靈活和磨損情況，發(fā)現(xiàn)缺陷，應(yīng)及時修復(fù)。
3、一次使用完畢或停產(chǎn)時，應(yīng)刷清機(jī)器各部分的殘留粉子；如停用時間較長，須將沖模拆下，并將機(jī)器全部擦拭干凈，機(jī)件光面涂上防銹油。
4、沖模的保養(yǎng)：擦洗清潔，干燥涂上防銹油脂后，放置在合適的容器內(nèi)，保持潔凈，防止磕碰損傷。
六、注意事項
1、接電源時應(yīng)注意機(jī)器的運(yùn)轉(zhuǎn)方向，切勿倒轉(zhuǎn)；臺免損壞機(jī)件。
2、機(jī)器調(diào)試時，應(yīng)切斷電源，避免引起傷害事故。
3、倒點運(yùn)按鈕只能在卸壓或調(diào)試觀察上沖進(jìn)模情況時使用，不能隨意使用，以免損壞機(jī)件造成事故。
4、機(jī)器上的防護(hù)罩，安全蓋等使用前應(yīng)裝妥，不能拆除。
5、沖模應(yīng)無裂紋、變形、缺邊等質(zhì)量問題，不合格品切勿使用，以免機(jī)器損壞和影響片劑質(zhì)量。
6、調(diào)節(jié)機(jī)件或排除故障，必須停機(jī)進(jìn)行，以免引起人身傷害。
7、加油時，勿使油溢到外面，以免污染物料影響片劑質(zhì)量。 |
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Basket type tablet press is a small, basket type continuous automatic tablet machine. It is a medicine chemical industry, food, electronics and other industries processing for pressing granular raw materials into tablets or granules one of necessary equipments. It is suitable for small batch production, laboratory, hospital and other departments to suppress tablets, sugar tablets, touch of coal, calcium, coffee tablet, powder metallurgy, electronic components and a variety of agricultural fertilizer tablet. It can suppress various special-shaped, ringlike tablets, and can suppress the engraved with the trademark double-sided, text and simple graphics tablet.
Basket type tablet machine technical parameters:
The maximum compression pressure: 40/100/100kn
Maximum diameter of tablet: 30/40/50mm
Max filling depth: 25/45/45mm
Annular plate diameter: 22/35/35mm
Annular plate aperture: 5-10/6-14/6-14mm
Annular slice filling depth: 25/45/45mm
Production capacity: 2070/2100/2760 /h
Motor power: 4/3.7/5.5 kw
Dimensions: 685 x 565 x 1610mm
666 x 860 x 1824mm
666 x 860 x 1824mm
Machine weight: 520/620/770kg
Basket type tablet machine details:
One, main application and applicable scope
This machine belongs to a medium-sized basket type tablet machine, applicable to the pharmaceutical, chemical, food, electronic, fuel and other industries to the granular material is pressed into tablet form or flakes.
This function is to suppress all kinds of circular, annular, special-shaped tablets, can suppress the engraved with the trademark double-sided, text and simple graphics tablet.
This machine is suitable for semi solid, wet powder and powder pressing.
Two, structural characteristics
This machine is composed of YD series three-phase asynchronous through a triangle belt and a cylindrical gear, drives the rotation of the spindle, the spindle is provided with a three cam mechanism, the completion of filling, compaction, a three process; each procedure can be adjusted, in order to meet the technical parameters of the request.
In three, the installation and debugging
1, the complete machine installation:
The machine used wire rope strung into the top lifting, can also be used forklift handling, place should the leveling machine.
2, power line installation:
Specification of cable and motor power, voltage and current to adapt. Cable through the master switch or socket plug through a wire tube with a soft cable; cable through the base after the wire coils into the electric box.
The turning of the motor should be consistent with signs （ i.e. from the motor belt wheel outer end to counterclockwise）, proofreading before turning belt should be removed, proofreading mounted after the triangle belt, then transported along button to confirm the direction.
In 3, the first cut off the power supply on the machine, remove the hopper feeder 44, 57 and 19 mold platen, will die platen die holes, on the lower punch hole and die wipe clean, then according to the following steps.
（ 1） the undershoot undershoot rod pin is inserted into the 21 hole, participate to the roots, then aligning the fuselage gap screw 59;
（ 2） the red nail into the upper rod 16 hole, participate to the roots, tighten fastening screws
（ 3） the die mount in the die plate 19 holes in the die face, attention must be below the table plane 0~0.05mm, fastening on both sides of the locking screw 42.
（4 ） will die platen mounted on the fuselage, set into the undershoot, turning a large belt pulley 32, the punch into the die hole, should uniform clearance, the upper and lower flexible, without interference and hard friction phenomenon, and then fastening mould plate and the fuselage of the fixing bolt
（ 5） mounted on the feeder are removed parts.
In 4, filling depth adjustment
Unscrew the filling adjusting nut on both sides of the locking screw, nut is placed down can increase the depth of fill, after adjustment must tighten fastening screws, note the filling depth shall not exceed 45mm.
In 5, the tablet thickness adjustment
And on the connecting rod of the eccentric shell 05 on the eccentric sleeve 35, a ruler is arranged, the numerical representation on in depth into the mold. Adjusting the first unscrew eccentric casing 05 upper fastening bolt, through conical gear drives the eccentric sleeve to adjust the thickness of 35, after adjustment to the fastening bolt and nut, to prevent loosening.
6, the adjustment
Rotation belt wheel （ clockwise ）, so that the lower rises to the highest position, loosen a screw adjusting nut on both sides, by rotating the adjusting nut so that the sheet, lower upper end face and the middle die plain-end, after adjustment, fastening screws on both sides.
In 7, a feeder adjustment
Rotation belt wheel to undershoot on end rises to the highest （ and D flat ）, regulation of flexible joint （ before adjusting nut ）, the front end of lower edges of the outer diameter near the feed nut, turn the pulley （ must be clockwise ） makes the feeder retreat movement several times still conforming to the requirements.
8, lower lever position adjustment directly influences the quantity of stability. Rotation belt wheel to undershoot decline lowest position, is filling the regulating nut tightly against the body, adjusting nut, so that the lower lever of semicircle head close to filling the regulating nut end face, and on a tight nut.
Four, use and operation
In 1, the machine must be inspected before use if there is a lack of side die, crack, deformation and other quality problems, check the machine the apparatus are in good condition.
2, check whether it meets the requirements of raw grain particles, particles of the fine powder content should not exceed 10%, so as not to affect the performance and service life of the machine.
In 3, before the application of manual rotation of drive pulley or shun inching button pressure test, determine tablet conforms to the requirement, the machine is operating normally, can boot into production.
In 4, the machine is equipped with a reverse inching button, pressing to produce laminated or upper punch sticking closed vehicle and check on progressive die in use, when in use, only allow instantaneous point makes the machine trace inversion, or mechanical damage.
5, use to keep the machine running conditions, such as abnormal sound, that should be down to check, troubleshooting and then use.
Five, the maintenance and protection of
In 1, parts is provided with a cup, can press cup type, respectively, to the lubricating oil or grease. Before starting the all refueling once, in the production of visual bearing temperature rise and operation of add.
2, check whether the operation is flexible and mechanical wear, defects found, timely repair.
3, once after use or production, should be brushing machine for each part of the residual powder; such as stops for a long time, shall die remove, and machine parts all wipe clean, smooth coated with antirust oil.
4, die maintenance: scrub clean, dry coated with antirust oil, is placed in a suitable container, keep clean, prevent the impact and damage.
In six, matters needing attention
In 1, when the power should pay attention to the operation of the machine direction, do not reverse; table free of mechanical damage.
In 2, the machine, the power should be cut off, to avoid injury accidents.
In 3, inverted point operation button only in relief or debugging observation on progressive die when using context, can not arbitrarily use, in order to avoid mechanical damage caused by the accident.
4, machine protective cover, safety cover before use should be arranged properly, can not be removed.
5, die should have no crack, deformation, short edge and other quality problems, substandard products do not use, so as to avoid the machine damage and effect on tablet quality.
6, regulation of parts or troubleshooting, must stop, so as not to cause personal injury.
In 7, the gas, do not allow the oil spill from the outside, so as to avoid material pollution effects on tablet quality.
